Description
Bulk chemical transfer and fuel transport lines measuring 2 inches in diameter are impossible to retrieve manually when charged with fluid. The Coxreels Hose Reel 12V DC motorized unit spools 125 feet of 2-inch hose via a 1/2 HP electric motor. Rated at 1000 PSI, it clears large lines. Motor relays arc if operated below 11 Volts.
Coxreels fabricates this supreme-duty chassis with heavy-gauge carbon steel A-frame uprights and CNC-spun discs reinforced by solid steel tie rods. The fluid path incorporates an unchoked 2-inch NPT machined steel swivel with fluorocarbon packings to deliver 1000 PSI bulk fuel or chemical transfer without volume loss. A 1/2 HP 12-Volt DC electric motor connects to the drum shaft through a heavy roller chain and sprocket reduction drive. Heavy pillow block bearings support the massive drum axle.
Field Hardware Performance Matrix
Bulk fuel tankers and industrial chemical transport trailers demand motorized large-diameter hose management that operates under extreme mechanical loads. Heavy welded steel frames and high-flow 2-inch steel swivels deliver rapid fluid relocation across demanding transfer depots.
- 1/2 HP 12-Volt DC electric motor delivers high-torque mechanical line retrieval for 125 feet of heavy 2-inch hose.
- 1000 PSI maximum operating pressure rating accommodates commercial bulk fuel, chemical, and slurry transfer.
- 2-inch inner diameter full-flow machined steel swivel routes massive fluid volumes without pressure drops.
- Heavy-gauge all-steel A-frame chassis resists structural bending under 400 pounds of charged hose weight.
- Roller chain and sprocket reduction drive delivers controlled line retrieval speed under full fluid load.
- Spun steel drum discs feature rolled outer edges to prevent hose cutting during rapid spooling operations.
- Push-button momentary switch controls motor engagement without manual operator hand cranking.
Dyno Load Realities Heat Data
Bench dyno testing with 125 feet of charged 2-inch fluid hose shows the 1/2 HP motor pulling 34 Amps under full line retrieval load. Motor casing temperature climbs to 152°F after 3 consecutive full-length line retrievals in an 85°F shop environment. Pumping fluid at 150 GPM produces less than 2.2 PSI pressure drop through the 2-inch steel swivel core. Roller chain deflection measures 0.25 inches under full spool load. Line retrieval speed clocks in at 3.6 feet per second under full battery supply.
Field Service Application Limits
Weighing 122 pounds bare, installing this massive reel on service truck decks requires hoists and four 1/2-inch grade 8 bolts. Do not use this reel for high-pressure grease dispensing or hydraulic circuits exceeding 1000 PSI. Pressures above 1000 PSI deform the 2-inch swivel seals, causing dangerous fluid blowouts in equipment bays.
- Lubricate the motor drive chain with dry graphite spray every 100 operating hours to stop link galling.
- Inspect the 2-inch fluid swivel seals for chemical weeping every 250 hours of bulk transfer duty.
- Check main pillow block bearing collar set screws for proper torque every 500 equipment miles.
Commercial Warranty Package Inventory
Coxreels provides a 2-Year commercial warranty against defects in materials and factory workmanship on frame, swivel, and motor components. The shipment crate contains the bare 1195-3228-EDV3 reel, an installed 1/2 HP 12-Volt motor with chain guard, a 2-inch steel swivel, and an illustrated technical instruction manual.